Towards a new leap and creation of tomorrowAcquired IATF16949 in September 2022
At our Hanoi factory (Viet Nam), we supply mainly screws not only in Vietnam but also in ASEAN, Japan, China, and North America by utilizing the global network of Tokyo Byokane. We will use the IATF acquisition as an opportunity to improve our quality capabilities and supply products with meticulous quality control not only for automotive use but also for a wide range of customers. |
|
|
|
|
|
|
|
TOKYO BYOKANE VIETNAM Factory Strengths |
|
|
|
|
|
|
|
|
|
|
・ Number of production: Approximately 230 million / month can be produced
・ Zinc plating: Can be dyed
・ Others: Surface / core hardness, plating film thickness / corrosion resistance, baking time, etc. can be flexibly responded to customer needs.
・ About outsourced plating: Electroless nickel, electric nickel (under copper), etc. It is also possible to utilize Japanese companies and VN local manufacturers in the suburbs of Hanoi. |
|
|
|
|
|
|
|
Outline of main production equipment |
|
|
|
|
|
|
Crushing machine, rolling machine | |
|
|
Continuous carburizing heat treatment furnace (UM-8042), automatic zinc plating equipment | |
|
|
CNC cutting machine, pinch pointer The CNC cutting machine is capable of secondary cutting processing for pressed products. For complicated shapes that cannot be formed by crushing alone, we can provide them at a lower cost than cutting alone by dealing with crushing and cutting. | |
|
|
|
Tap tight screw Right photo: Tap tight screw license certificate
Obtained a tap tight license from CONTI FASTENER.
We receive technology license and produce with stable quality. | |
|
|
Washer assembly screws, anti-loosening screws, coloring treatment (zinc trivalent chromate) Red dyeing, yellow dyeing, etc. are also possible | |
|
|
Pressure shaft, stepped screw Cost reduction by cutting the heading shaft and making it heading. | |
|
|
Stainless steel screws, stainless steel screws (colored) Stainless steel screws: Supplying to customers related to housing equipment
Stainless steel screws (colored): Temper color, black dyeing: In-house production. Head painting; external cooperating manufacturer | |
|
|
Secondary cutting | |
|
|
In-house developed screws | |
|
|
-Revolutionary self-tapping screw for thin iron plates.
-A self-tap screw with two thread angles developed for steel plates including thin plates.
-Low tightening torque and good workability.
-By changing the thread angle of the part where tightening starts (female screw forming part) and the thread angle of the part where tightening force is required, the tightening torque is lower and higher than the conventional tapping tap tight. Self-tap screw that can maintain force.
-The tip of the screw has a rounded tip shape in consideration of worker safety. | |
|
・ Torque comparison test results for various screws | |
|
|
・ Various torque comparison graphs | |
|
|
Based on the results of various tightening comparison tests, TA screws can be fastened with lower torque than other products, are less likely to loosen, and are less likely to break when tightened! | |
|